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Giant Model FT-44 Continuous Type Vibratory Deburring and Finishing Machine, heavy duty design.
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DRIVE UNIT: 25 HP T.E.F.C. Hostile Duty High Efficiency, 460 volts, 3 phase, 60 cycle motor.
ELECTRONIC VARIABLE SPEED DRIVE WITH DIGITAL TACHOMETER: An AC inverter coupled
directly to the motor controls the vibration frequency. Push buttons for increase or decrease of the vibration
frequency are in the main panel. A digital tachometer provides a read-out of machine RPM.
MACHINE BASE: is manufactured of steel beams and high carbon plate, heavily gusseted all welded
construction for maximum rigidity. Floor mounting pads are furnished for 3/4" floor mounting studs. The rigid
base is then covered with 10 gauge high carbon steel welded and ground for precise finish and fit. Access panels
allow entry to the machine base for periodic maintenance and cleaning.
VIBRATORY MECHANISM: Balanced Suspension Drive is mounted on extra heavy duty Spherical roller
bearings in precision turned housings securely attached to the vibratory tub. This mounting system and the long
eccentric weights create even action through the processing chamber allowing continuous duty under the most
adverse conditions. The tuned coil springs are mounted on urethane pads and are off-set front to rear allowing a
natural rolling action with less in put from the eccentric train. This natural action results in extended bearing and
tub life cycles. All bearings are lubricated by an automatic fail safe system. Grease is injected into the bearings on
a timed basis controlled by an adjustable solid state pulse unit located within the control panel. The vibratory unit
is driven by V-belt and pulley arrangement from power unit. Variable amplitude is adjusted manually by adding
additional weights to the eccentric bar.
THE VIBRATORY TUB: is constructed of heavy reinforced steel tube gusseted it's entire length. The welded
structure is stress relieved and shotpeened after welding to prevent fatigue. Rear end of tube is equipped with a
plug discharge door, for discharging media into container. Drainage of contaminants from the machine is by
means of perforated 1/8" diameter holes at bottom of tube. Effluent flows to drainage hoses leading to effluent
container.
VIBRATORY BEARING LUBRICATION: Automatic fail safe, grease system for heavy duty spherical roller
bearings on vibrator shaft. The system consists of: a reservoir, air operated pump, injectors, filter, necessary
fitting and tubing and electrical controls for fail safe operation. Pump mechanism is solenoid operated so as to
provide lubrication only when machine is in operation.
OSCILLATING SCREEN SEPARATOR: is designed to receive parts and media on a continuous basis from
the vibratory machine and automatically separate parts from media. The screen deck is 24" wide by 60" in length
molded out of urethane with wire reinforced designed to convey separated finishing media to the inclined
conveyor. Parts are discharged from the end of the separator into customers receiving container. A secondary
fines screen deck ejects small media chips, part debris and flash from the system continuously. Screen is
powered by a 1 HP, 1800 RPM motor, 460 volt, 3 phase, 60 cycle driving a positive displacement eccentric
through v-belts and pulleys.
MEDIA RETURN CONVEYER: The media return conveyer is designed to convey media from the screen deck
discharge to the entry end of the vibratory tube. The conveyer is 18 inches wide and travels on canted rollers.
The canted design keeps media in the center of the belt resulting in no media loss or belt damage. The belt is
driven via a 1 horse power 460 volt motor through a gear reduction head. Standard belt speed is 107 feet per
minute.
AUTOMATIC PREMIXING COMPOUND SYSTEM: designed to flow compound and water into vibratory
mass on a continuous basis, to keep parts and media clean during processing. Also includes automatic shut off
water and compound when machine operation is stopped. Complete with pump, mixing head, valves, spray
headers, drain hoses and 15 gallon drum.
JIC CONTROL PANEL: U.L. Listed components housed in a Nema type 12 enclosure. 460 voltage is
transformed to 110 volts at operator controls. Includes start/stop push buttons, compound system selector switch
and plug in receptacle, lapsed hour recorder, and fused disconnect.
Note: If components other then Giant standard are specified please consult the factory for additional charges.
INCLUDED IN BASE PRICE:
1. A-C Inverter variable speed drive.
2. Balanced Suspension Drive vibratory mechanism.
3. J.I.C. control panel.
4. Polyurethane lining.
5. Variable amplitude adjusted manually.
6. Digital tachometer indicating exact frequency of vibrator.
7. Oscillating media/parts separator.
8. Inclined media conveyor.
9. Automatic premixing compound system.
10. Automatic lubrication to vibrator system.
11. High efficiency motors.
12. DBA REDUCTION PACKAGE: allows unit to operate at an overall average of 85 DBA.
13. EFFLUENT TANK: 400 GAL. Sludge Tank mounted under media return conveyor.
DELIVERY:
1-2 weeks after receipt of written order
F.O.B. :
Melrose Park, IL
TERMS :
50% With purchase order.
50% Upon completion prior to shipment.
Complete as described, painted Giant Blue and ready for your field service connection.
PURCHASE ORDERS ARE TO BE ISSUED DIRECTLY TO GIANT FINISHING, INC.
Call For Price... 1-800-404-4268
SPECIFICATIONS:
System Overall Dimensions:
Length………………………………………………………………………22'6"
Width……………………………………………………………………….7'10"
Height………………………………………………………………………10'0"
Cubic Capacity …………………………………………………………….44 Cu.Ft.
Shipping Weight……………………………………………………………17,100 lbs.
Floor Space…………………………………………………………………174 Sq. Ft.
Tub Dimensions:
Diameter of Tub……………………(after lining)……….…………………28"
Length of Tub……………………………………………..………………156"
Maximum Load Capacity…………………………………………………..9,600 lbs.
Lining Material……………………………………………………………..1 1/4"
Vibration Frequency………………………………………………………..900-1500 VPM